Saturday, February 27, 2021

Lexan Polycarbonate Flat Sheet are clear and tough

Bayer Makrolon Polycarbonate products offer a unique balance of beneficial features this includes high temperature resistance, impact resistance and optical properties position polycarbonates between commodity plastics and engineering plastics.
Polycarbonate is definitely a long-lasting material. Though it has significant impact-resistance, it has reduced scratch-resistance and thus a hard coating typically is applied to polycarbonate eyeglasses and polycarbonate exterior auto components. The properties of polycarbonate are similar to those of Acrylic PMMA materials, and yet polycarbonate is stronger, it is usable in a wider temperature range and is a bit more expensive. This plastic polymer is highly transparent to visible light and has better light transmission characteristics than most grades of glass.
Polycarbonate carries a glass transition temperature of around 150 °C (302 °F), as a result it softens slowly above this point and flows above about 300°C (572 °F). Tools will have to be held at higher temperatures, generally above 80 °C (176 °F) to help with making strain- and stress-free products.
Unlike most other thermoplastics, polycarbonate can undergo large deformations without cracking or breaking. For this reason, for small changes in shape, it can be processed and formed   cold using sheet metal techniques, for instance forming bends on a brake. For even sharp angle bends having a tight radius, no heating is generally necessary. This makes it valuable in prototyping applications where transparent or electrically non-conductive parts are required, which may not be crafted from sheet metal. Keep in mind that PMMA/Plexiglas, which happens to be similar in looks to polycarbonate, but it's brittle and cannot be bent at room temperature.

The light weight of polycarbonate, unlike glass, has led to advancement of electronic view screens that replace the traditional glass with polycarbonate, for use in mobile and portable devices. Such displays include newer e-ink and several LCD screens, though CRT, plasma screen and other LCD technologies which still require glass for its higher melting temperature and the ability to be etched in finer detail.
Other miscellaneous items fabricated from Polycarbonate include durable, lightweight luggage, MP3/digital audio player cases, computer cases, police riot shields, instrument panels, and blender jars. Many toys and hobby products are manufactured from polycarbonate parts, e.g. fins, gyro mounts, and flybar locks for use with radio-controlled helicopters.
For use in applications exposed to weathering or UV-radiation, a special surface treatment could be needed. This may be a coating (e.g. for improved abrasion resistance), or a coextrusion for enhanced weathering resistance.
Bayer Makrolon Polycarbonate is a thermoplastic that begins as a solid material in the form of small pellets. In a manufacturing process called injection molding, the pellets are heated until they melt. The melted liquid polycarbonate is then rapidly pushed into a mold, compressed under high pressure and cooled to produce a finished product in a matter of minutes.

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